Progress!
Got them. They did very well on delivery (much quicker than first promised), fitment is perfect, and they look stunning. The rear wheel assembly with the tire mounted, with sprocket and brake disk, weighs 15% less than the original rear wheel assembly without the brake disk (I only have one). The remaining 18" rear slicks that I have, are now officially for sale.
Got the brake rotors. Caliper brackets are done (thanks Trevor Daley a.k.a. OneSpeed Chop Shop). Waiting for a couple of spacers to come back from the machine shop - I'm spacing out the brake rotors slightly to make the calipers easier to install and remove ... they weren't designed to clear a brake disk that's 20mm bigger diameter and a rim that's half an inch wider.
All done, and new grips are installed, too.
Waiting for them to come back from the machine shop. Last minute design change because I discovered that the 250GP rear slick (which I will be using now) is only fractionally smaller in outside diameter than the old 18" rear slicks. Had to clock the spring on the rear shock so that the brace on the swingarm would slip between two of the coils on the spring when topped out with the proposed (shorter) length of the dogbones - that's done.
Done (by OneSpeed). Swingarm painted, all bearings re-greased, and re-installed in the bike.
Done but I've decided to just grind the rough edges off the existing gauge's bezel.
Done, and I also welded a proper shock reservoir holder to the subframe. And I installed shorter bolts for the muffler hanger ... the excess length before was at risk of hitting the new, slightly wider tire at full bump travel. Plenty of clearance now.
Still haven't taken the Armour Bodies out of the box. I'm very close to having all of the mechanical work done ... then I'll fit the bodywork and send it out for paint.
Also, in the last SOAR round, I discovered that the clutch had seen better days. Not slipping under load, but it was taking a second or so for the revs to match after a gear-change. Today being a work-at-home half day, I took the clutch apart and put new plates on order.
Bridgestone has discontinued 18" slicks for my race bike (FZR400) - by the way, I have 3 of these slicks left that I probably won't be using, in case anyone needs them. That prompted ordering a set of Dymag 17" wheels (front and rear) ... price "don't ask" (my credit card is smoking) ... expected delivery in December.
Got them. They did very well on delivery (much quicker than first promised), fitment is perfect, and they look stunning. The rear wheel assembly with the tire mounted, with sprocket and brake disk, weighs 15% less than the original rear wheel assembly without the brake disk (I only have one). The remaining 18" rear slicks that I have, are now officially for sale.
That prompted ordering a set of new floating brake rotors, then discovered that the '88-'89 brake rotors are an oddball that no one makes parts for, which has now prompted going to big brakes, which means I'll have to make up some caliper brackets.
Got the brake rotors. Caliper brackets are done (thanks Trevor Daley a.k.a. OneSpeed Chop Shop). Waiting for a couple of spacers to come back from the machine shop - I'm spacing out the brake rotors slightly to make the calipers easier to install and remove ... they weren't designed to clear a brake disk that's 20mm bigger diameter and a rim that's half an inch wider.
Rule changes for next year mean I need a front brake lever guard and a "shark fin" rear sprocket guard - have them, but haven't installed them - the brake lever guard would not work with the handlebars that I have, so I already have a new set of Woodcraft clip-ons ready to go on ...
All done, and new grips are installed, too.
The different rear wheel size means I have to make up a new set of dogbones for the rear suspension, slightly shorter, to preserve the chassis geometry.
Waiting for them to come back from the machine shop. Last minute design change because I discovered that the 250GP rear slick (which I will be using now) is only fractionally smaller in outside diameter than the old 18" rear slicks. Had to clock the spring on the rear shock so that the brace on the swingarm would slip between two of the coils on the spring when topped out with the proposed (shorter) length of the dogbones - that's done.
I want to finally fix the oddball (pain in the tail) swingarm spools that I have on my bike, that means the swingarm has to come off for modifications.
Done (by OneSpeed). Swingarm painted, all bearings re-greased, and re-installed in the bike.
I want to re-route the front brake lines to eliminate a situation that's causing the banjo bolt at the master cylinder to hit my temperature gauge ... and replace said smashed-up temperature gauge.
Done but I've decided to just grind the rough edges off the existing gauge's bezel.
I want to straighten my bent subframe. I've been using it in bent form for years, but I think with the new rear tire size, it'll hit my shock reservoir unless I fix it.
Done, and I also welded a proper shock reservoir holder to the subframe. And I installed shorter bolts for the muffler hanger ... the excess length before was at risk of hitting the new, slightly wider tire at full bump travel. Plenty of clearance now.
Already have a new set of Armour Bodies bodywork that I haven't even taken out of the box yet, to replace the set that I have now, which has been crashed on and fixed one too many times.
Teardown is scheduled for the day after the last SOAR round. I'm not planning to touch the engine. But with lighter wheels, in sizes that allow me to use 250GP slicks, and better brakes, this bike is going to be FUN! Even more than it already is!
Still haven't taken the Armour Bodies out of the box. I'm very close to having all of the mechanical work done ... then I'll fit the bodywork and send it out for paint.
Also, in the last SOAR round, I discovered that the clutch had seen better days. Not slipping under load, but it was taking a second or so for the revs to match after a gear-change. Today being a work-at-home half day, I took the clutch apart and put new plates on order.