I still think problem is controller. IR doesn't show any obvious issues. I do have a spare tile but am not really interested in needing to use it. If the floor heats (which happens about 20% of the time the thermostat tries to engage), it doesn't trip anything and heats until temp is satisfied. Thermostat not connecting line neutral to wire is the first problem to fix.I got a free Nuheat cable for my daughter when I was servicing their product. I had to buy the thermostat and the distributor praised Nuheat for their deliveries and service.
IIRC Nuheat is now owned by Nvent which used to be Pentair which used to be Tyco. If you have any questions get used to being shunted across the planet.
We typically tested slab cables on site at 500 volts although the factory did a hipot at double voltage plus 1000. The industry standard on site tends to be 20 megohms but infinity is preferred.
If the ground fault system is doing its job, slightly off readings don't worry me. If it starts tripping the GFI, fault location with infrared is normally simple. Got a spare tile?
I'm actually a little surprised they didn't go with 240v. They upsized to 12 gauge on a 15a circuit which was nice to see. Labeled it as "panel" which was stupid. Assuming heat wire price doesn't vary much with voltage, it would have been cheaper for them to run 14 GA with 220 at 6A.