What did you do in your garage today..? | Page 124 | GTAMotorcycle.com

What did you do in your garage today..?

Huh, is this your way of say hot red? I only have a propare torch (for soldering copper pipes), I don't think it will be enough or will it.
Some heat is better than none. Torch will be far hotter and more concentrated than a heat gun. Another trick is to put the bit in the heat and tap it with a hammer. That shock both sets the bit all the way in and can loosen up a stuck bolt.
 
Ah yes I forgot there might be some locktite on there.
Heat it is, might do both we'll see.
Thanks!
Threadlocker will be loosened with a moderate amount of heat, a propane torch will do.

Getting stuck bolts out is never fun. Here's my approach:

1) Heat. Use a propane torch on the bolt to relax threadlocker. PB Blaster (or any penetrating fluid) can be helpful, but it's not magic.
2) Impact. A swift strike using a punch, or whack the end of your screwdriver. This helps break loose galled or corroded threads
3) Impact wrench. A light impact gun (battery) or a hand impact driver.
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If the head is stripped and you're heading to last resorts, I follow these steps:

4) If it's an Allen head, pound a tight fitting torx bit into the hole. If it's a torx or JIS or Philips, drill into the head then pound in the torx. I find this way better than reverse thread extractors. Repeat steps 1-2-3.
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5) If that fails, I bring out the MIG. Take a hex head bold (grade 5 or lower), and cut it so it's just long enough for one end to tough the bad bolt head. Drill lengthwise thru the bold so the mig wire can get thru the hole to weld the 2 bolts together. Weld. This is tricky, but it almost always works as the heat from the welding helps.

There are also 'Easy Out' tools that drill a reverse thread and then insert a hardened tool that is designed to grip and remove stuck bolts. They are by no means 'easy', and more times than not I've made things worse when using them.

Good luck!
 
I haven't needed to use the "easy out" type of tools much but the times that I did use them, they never worked as advertised and often did make the problem worse.
 
Put some engine guards I bought off of Marketplace on tonight. They fit. It wasn't easy, even though all the mounting points were pre threaded by Triumph. They were Hepco-Becker bars, so they never mentioned that there were pre done holes, or that said holes had black plastic plugs in them. I had to find them by chance. They also didn't say that said holes had lots of pipes, hoses etc. in the way making the documented installation process impossible. i.e. using a rachet with extension and hex head driver. The space was too tight, I could barely get fingers in. Not sure how they intended me to get a torque wrench on to tighten them to spec. I did it by feel. Next step should be highway pegs.
 
Sexy new boots arrived......

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They will be dropped off with the wheels when I leave for vacation at the beginning August.

Nice.

The Hyper needs a new rear. They had OEM Supercorsa SPs which are overkill for what I need (no track... yet).

Thinking about the Rossos - heard they provide similar street performance with much better life. How many kms are you getting out of a rear?
 
Nice.

The Hyper needs a new rear. They had OEM Supercorsa SPs which are overkill for what I need (no track... yet).

Thinking about the Rossos - heard they provide similar street performance with much better life. How many kms are you getting out of a rear?
14,000kms on the bike now.
Pretty much through the wear bars at this point. I am doing the front as well because the shape is a little funky which became much more obvious once I had the new one and old one side by side.
 
Put some engine guards I bought off of Marketplace on tonight. They fit. It wasn't easy, even though all the mounting points were pre threaded by Triumph. They were Hepco-Becker bars, so they never mentioned that there were pre done holes, or that said holes had black plastic plugs in them. I had to find them by chance. They also didn't say that said holes had lots of pipes, hoses etc. in the way making the documented installation process impossible. i.e. using a rachet with extension and hex head driver. The space was too tight, I could barely get fingers in. Not sure how they intended me to get a torque wrench on to tighten them to spec. I did it by feel. Next step should be highway pegs.
I've had good luck with Hepco Becker... except for their shittie fasteners. I have their racks on 2 bikes, all their fasteners went rusty orange after 1 season. I changes regular nuts and bolts for stainless, but the big custom fasteners had to be removed, cleaned and rust painted.
 
a strong brass rod is your friend for stuck bolts. place rod on head of bolt and whack with a hammer. cold or hot it works to break free bolts.

this applies primarily to rusty corroded bolts
I like this approach too, only I'm fine using a hammer directly on the head of the bolt.
 
I like this approach too, only I'm fine using a hammer directly on the head of the bolt.
I like steel punches and steel bar, I find it easier to deliver a solid blow. Also reduces the chance of rounding or bending bolts.
 
I like steel punches and steel bar, I find it easier to deliver a solid blow. Also reduces the chance of rounding or bending bolts.
Yes , some times a punch helps locate a solid blow.
 
Almost finished drilling my discs. Not as hard as I had thought it would be.
Any suggestions for chamfering the holes? Just enough to deburr and no more??
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Almost finished drilling my discs. Not as hard as I had thought it would be.
Any suggestions for chamfering the holes? Just enough to deburr and no more??
View attachment 62084
Im guessing this was done by hand (vs CNC), can you layout the steps? Did you use a pattern? Drill sizes? Drill press?
 
Im guessing this was done by hand (vs CNC), can you layout the steps? Did you use a pattern? Drill sizes? Drill press?
Yup totally old's cool. I used a compass and protractor to lay out the pattern on paper. Theres a hole every 5 degrees. Hole sizes 3/16, 1/4 and 5/16. Laid that over the discs and used one of those center punches you push down and they pop. Then off to the drill press. My cheapo cantire gold plated drills worked fine. Oddly I required no lube.
 

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