If I'm in the garage, I'm either fixing stuff that broke from the last trip or installing stuff for the next one.
Neda's bike was leaking a ton of oil from our
Washington BDR ride. We tore into it and found that it was leaking from the countershaft seal. A common issue.
Got the area all cleaned and prepped for surgery
Common enough problem that KTM has a countershaft seal repair kit, which I bought. Also bought a boatload of tools that I didn't have.
Fished out the O-ring with a pick (new), pulled out the seal with a seal puller (also new)
The KTM kit contained replacement O-rings, seals as well as a washer that acts as a spring to push the sprocket against the seal. This spring washer is too thin and flexible and when it deforms, relieves the pressure from the sprocket to the seal, allowing oil to seep through.
There's a company called Dirt Tricks which makes a replacement dome washer that's thicker and made of steel and acts as a better spring. Plus it comes in cool colours!
Gently tap the new seal evenly in. Sprocket back on. And then on goes the Dirt Tricks dome washer
Filled the engine with oil and took it for a test ride. Leak seems to be fixed. Yay!
Next up:
We've settled on our favorite rear tires. Neda's got the MotoZ Tractionator Enduro I/Ts and I like the Dunlop D606s.
We tend to ride long distances and we've experienced severe range anxiety with our 8.5L tanks. On our WABDR ride, I ran the tank empty at 170 kms. No bueno.
I ordered the larger Acerbis tanks for both our enduros at the beginning of the season. Only Neda's has come in, which is better than nothing. I'll just bring a siphon hose and she'll have to be the Exxon Valdez for our upcoming trip.
New tank is 15L which is almost double the original. Sweet!
Prepped for minor surgery once again
Pulled the old fuel pump out of the original tank and put it in the new one
I didn't read the instructions properly and stripped the threads on one of the bolts that holds the fuel pump to the tank.
FORK!
When I filled up the tank, gas leaked everywhere. Tried taking the fuel pump off and but it wouldn't unscrew. *sigh* I went to the shop and they told me I had to order a new fuel pump.
$$$$$ Ouch.
Since we're leaving soon for our trip, they pulled a unit off one of the floor models. Good guys. I went home and installed the tank.
LOL. The Acerbis tank is much wider and doesn't come with extension brackets to screw the side plastics back on. Most guys just leave the panels off but if you want the original plastics on, they recommended using O-rings and stretching them over the bolts on the rad.
So ghetto-looking. But the plastics are just aesthetics anyway...
aaaaand we're all set for our next trip!