What did you do in your garage today..? | Page 13 | GTAMotorcycle.com

What did you do in your garage today..?

How do you lift a bike with a Jack @Baggsy ? My tires came in and I’m debating taking the wheels off and just take the rims to the shop.
I don’t have the gear/skill to swap the tires and balance them.

Different for each bike. Typical lift points are the bottom of the frame, and then locate the center of gravity so the bike doesn't tip forward or backward when you jack it up.

Where it gets a bit complex is if there are engine cases, oil pans, exhaust or headers that protrude at the bottom and interfere with the jack's positioning. Then you have to get creative with shimming the frame with pieces of wood so the bike is level when you jack it up.
 
So I did the first thing to my bike and took apart the stock exhaust, spray painted it black and re-attached it.

The stock was silver and didnt look as nice. I followed some instructional and it went well although I was scared the whole time haha.

I forgot to take a photo before and after, which I had set out to do. Smh.

This is a photo from the other side of the bike. I was wondering, if I were to remove some of the orange stock decal stickers on the bike, so it is more grey and black, would it lose some value for resale later?

That is a nice looking bike in stock form. Leave it alone!!
 
The fuel pump that I ordered from Poland last week to fix my little bike is in the hands of UPS ... in Germany.

I'm waiting for UPS.

I'm no longer waiting for UPS. Now I have a rainy-day job to tackle.

And this ended up being way more complicated than expected. Fortunately, this is a single cylinder bike that is easy to work on ...

Swapped the fuel pump. Installed new fuel filter in the process. Back together. No start!

Tried quick-start starting fluid. Nope.

Spark ... yep. Fuel delivery ... took the injector off the throttle body and observed it spraying while cranking the engine, so ... yep. Compression ... "has compression" but no way to measure. Valve clearances - checked (fine) / reset. Cam timing - good. Hmmm ...

I borrowed a compression and leakdown tester. 75 psi compression and 60% leakdown, audible through an open inspection port into the crankcase, none appreciable through intake or exhaust. That would be "bad". Dangit.

Saturday morning. MotoGP practice day. Pulled the engine during the hour between the end of MotoGP practice and Moto3 Q1. Pulled the cylinder head off between Moto3 and Moto2. And found ... a cracked piston!

Dug through the spare parts shelf, found some gaskets, found a stock piston with the stock rings still on it (replaced for other reasons several years ago). Honed the cylinder. Stuck the engine back together Saturday afternoon. Cost of rebuild $0 aside from using up some parts that I had sitting around.

Sunday morning, between MotoGP warm-up and the Moto3 race, I stuck the engine back in the frame.

After the MotoGP race, I finished it up to the point of being able to give it a go.

After some initial coughing and sputtering due to a combination of air in the fuel line from having the injector unplugged, and piston rings on freshly honed (not broken in yet) cylinder walls, it started up, and subsequently, it starts and runs in the shop like nothing had ever happened. I have not test-ridden it yet, though. It needs to be an engine-break-in test-ride.
 
I should add that this was likely a cascade failure. Clogged fuel filter led to the fuel pump being restricted on the suction side, they don't like that. That trashed the fuel pump and led to the engine running lean. Given that my normal riding on this bike is wide-open more-or-less all the time, that probably toasted the piston.
 
How do you lift a bike with a Jack @Baggsy ? My tires came in and I’m debating taking the wheels off and just take the rims to the shop.
I don’t have the gear/skill to swap the tires and balance them.
Nah, the jack is for the car. Up here everyone swaps between Snow tires and All-season tires. I usually borrow the neighbors, but decided I should get my own.

I'd take the bike tires to the shop unless you know someone nearby who can do it.
I've found that my nearby shop has pretty competitive rates for the tires when I ask, which saves having the tires delivered to my place and having to slog them over.
 
So I did the first thing to my bike and took apart the stock exhaust, spray painted it black and re-attached it.

Suggestion to avoid the situation that I just described in the post above (my bike is the same, including the colour, which I really like).

Check / replace your fuel filter. It seems that these bikes have something of a history of that filter clogging up.

The good thing is that it is accessible outside the fuel tank. (Most fuel injection systems have it buried inside the tank!)

The bad thing is that you'll have to remove a bunch of bodywork in order to get to it.

The good thing is that you will then learn how to do that ... it's not that hard BUT there are some tricks, and there's a lot of "knee bone connected to the ankle bone" going on with this bike. It's not easy to figure out the first time. You can remove every obviously visible screw, and be no closer to having the fairings off the bike.

Do this with the fuel tank as empty as you dare!! Ideally flashing on the last "empty" bar on the gauge.

Remove side fairings. For each one, there's 1 screw facing upward on each side underneath the headlight, 1 obvious one facing the side, and 1 that's in the little "cavity" underneath the radiator and behind your front wheel. At this point, even with the screws removed, the panel still won't come off. Get your fingers into the gap between the top/rear of the panel (near where the only obvious-from-outside screw is) and give it a quick tug. That will pop it out of the clip. Work your way forward to release the next clips, with the last one at the very front of the panel near where the turn signal is. Then unplug the turn signal bullet connectors.

Remove passenger seat (key), remove rider's seat (2 socket-head bolts that become visible with the passenger seat off).

Loosen and pull out the white fairings on either side of where the passenger seat was. They don't need to come off, just pulled out. 2 10mm hex head bolts on each side accessed with the passenger seat off. Then pull then out of the grommet at the front.

This will reveal a bolt on each side that has to be removed to release the black trim panel under the rider's seat. Remove those plus the other obviously visible screws.

Remove the screws that secure the trim panels on either side of the front of the fuel tank.

At this point, you should be able to pull the black trim panels out of the grommets that are in the fuel tank. They don't need to come off the bike - just out of the grommets that are in the fuel tank.

Now remove the painted trim panel at the front of the fuel tank. You have already removed the screws that hold it in place (they serve a double purpose). It's in a pair of grommets at the back. Get your fingers into the gap between the trim panel and the gas tank towards the back of the trim panel (where the grommets are), and pry it up out of the grommets. Now work it out between the gas tank and the trim panels at an angle.

Remove the steel bracket at the front of the gas tank. 2 hex head screws.

Now - FINALLY - you can remove the single 12mm hex head screw that holds down the front of the fuel tank, and lift it up. But, be careful! There is a loose steel spacer that will fall off at this point. Don't lose track of that spacer.

And now, with the fuel tank tilted up, use a suitable piece of wood to prop it up as high as it will go (so that hopefully the fuel level in the tank will be below the fuel filter that you are about to remove).

The fuel filter is a little black cylinder connected to the fuel hoses underneath the fuel tank that you spent all this time getting to. Take note of which way the flow-direction arrow points ... you don't want to install the replacement backwards. Any small 3/8" inlet and outlet generic fuel filter that's roughly the right size will work.

You have to go through the exact same exercise to get to the air filter ... lifting up the fuel tank has also revealed the top of the airbox to you, and the air filter lives inside that.

This was brutal to figure it out the first time. I can do it in 15 minutes now because I know what needs to be done.
 
Long weekend project: Reduce vibrations from the full exhaust system
How: Using thick rubber washers from Home Depot along with some vibration-Damping Sandwich Mounts
 
I ordered a disc brake lock. It came in and I had the intention of bringing it down to the garage to place near my bike. Before heading down to the garage, I put it down SOMEWHERE. Somewhere that, at the time, I felt like I wouldn't forget. And sooooo, I've been looking for it ever since for about a week.

Today, I found said disc brake lock. In the hood of one of my jackets that was hanging on a hook on the wall by the front door. HOW DID I MISS IT!?! ?
 
I ordered a disc brake lock. It came in and I had the intention of bringing it down to the garage to place near my bike. Before heading down to the garage, I put it down SOMEWHERE. Somewhere that, at the time, I felt like I wouldn't forget. And sooooo, I've been looking for it ever since for about a week.

Today, I found said disc brake lock. In the hood of one of my jackets that was hanging on a hook on the wall by the front door. HOW DID I MISS IT!?! ?

I misplace stuff *all* the time.

Worse is when I set something down in a hurry and think to myself, "I'm probably not going to remember where this will be, later. Oh well, that's FutureGene's problem!"
 
I ordered a disc brake lock. It came in and I had the intention of bringing it down to the garage to place near my bike. Before heading down to the garage, I put it down SOMEWHERE. Somewhere that, at the time, I felt like I wouldn't forget. And sooooo, I've been looking for it ever since for about a week.

Today, I found said disc brake lock. In the hood of one of my jackets that was hanging on a hook on the wall by the front door. HOW DID I MISS IT!?! ?

I blame this on getting old.

"I'll just set this down right here, to make sure I can find it later." Yeah, right.

I need fluorescent frames for my glasses (which I have to take off, in order to read, or do any close work - i.e. work in the shop - which then brings a subsequent problem because without my glasses on, I can't see them). And maybe a built-in cell-phone and ringer so that I can call my glasses and listen for where the ringing is coming from. That's why I keep a land-line ... I can use it to call my cell phone to find out where I put it.

And don't get me started on 10mm sockets. Everyone loses those.
 
I blame this on getting old.

"I'll just set this down right here, to make sure I can find it later." Yeah, right.

I need fluorescent frames for my glasses (which I have to take off, in order to read, or do any close work - i.e. work in the shop - which then brings a subsequent problem because without my glasses on, I can't see them). And maybe a built-in cell-phone and ringer so that I can call my glasses and listen for where the ringing is coming from. That's why I keep a land-line ... I can use it to call my cell phone to find out where I put it.

And don't get me started on 10mm sockets. Everyone loses those.
Lost your glasses on top of your head yet?

Reminds me of the Alzheimers commercial with the old man buying lemons.

Sent from my SM-G903W using Tapatalk
 
Working on bringing the old fiori back to working condition for my wife. Threw on 28mm gatorskins so soften the ride up a bit for her. Quill stem so brought the bars up a bit as they were pretty low. Cleaned up the drivetrain. Greased wheel bearings, front is a bit rough but it will do for now. Need to see if I have some housing in stock to replace some that has dissolved with time and UV.

What do people use to clean what used to be white brake hoods? They are brown and sticky. I've tried a variety of things with not much luck so far. Vinegar useless, soap useless, simple green useless, spray nine cleans off the brown but leaves rubber sticky. Trying diluted bleach next.
 
Working on bringing the old fiori back to working condition for my wife. Threw on 28mm gatorskins so soften the ride up a bit for her. Quill stem so brought the bars up a bit as they were pretty low. Cleaned up the drivetrain. Greased wheel bearings, front is a bit rough but it will do for now. Need to see if I have some housing in stock to replace some that has dissolved with time and UV.

What do people use to clean what used to be white brake hoods? They are brown and sticky. I've tried a variety of things with not much luck so far. Vinegar useless, soap useless, simple green useless, spray nine cleans off the brown but leaves rubber sticky. Trying diluted bleach next.
Ive had pretty good success with Vim and a toothbrush.
 
I have no idea what a brake hood is but we use Magic Erasers to get exhaust and other stains off sled bodywork so I'll suggest that.
 
I have no idea what a brake hood is but we use Magic Erasers to get exhaust and other stains off sled bodywork so I'll suggest that.
Mid 90's rubber. Similar material to dirt bike grips. Doesn't appreciate the passage of time.
 
Got my lift in place
97c7cbb485700945c4053e0effb7a4d2.jpg


Sent from my Chesterfield using my thumbs
 

Back
Top Bottom