Was waiting for the crowd to jump on this one. I knew it wouldn't sit favourably with the experts here at GTAM.Re: the "forehead crush" referred to above.
I found a persistent kneeding (sp) to those forehead pressure points helped substantially. A slight "customization" to the interior helped me a lot.
We do not have the Same shaped heads, so a uniform lid will rarely fit the bill 100%
I found that the back end of a screw driver worked best. Work it in till It no longer has the pressure point.
I've done similar with a few of my lids, I just don't hack at with a screw driver. A slight depression, no more than half a millimeter I reckon, using a thumb, has taken care of hot spots that only show up on a new helmet after an hour or two of riding.
Works for me. Flame on!
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