Tim, sorry for the delay on getting back to you with some date options, I'll ask saara again.
Some more diagnostics into the front brake issue. I took the bike for a spin around the cul-de-sac to verify that 1.) The rear brakes work as expected and 2.) There is no ABS MIL (you need to reach a certain speed before the system engages)
Both of these turn out to be true, which is good, the ABS controller for the bike is pricey. So I swapped in the old CBR stock M/C. The VFR M/C is all 1 unit with the plunger and resevoir, so its hard to see what the brake fluid is doing as it goes down the gauntlet. With a remote resevoir, some clear tube and a marker we notice that
1.) On the first pull the fluid level drops. If we let go, it gradually climes back to the original height.
2.) On 2 subsequent pulls, we see the fluid level drops twice. If the lever is held, it remains at the lowest position.
3.) When we release the lever, the fluid level again returns to the original position
This suggests the system volume is not constant between the first and 2nd pull. Since no air is coming up and no leaks can be found, this seems to me like the rubber hoses are getting weaker over time. Only part of the system is rubber, but there is enough line, it seems like a reasonable conclusion.
I asked K/W Honda, they "had never seen it". I also don't think they see more than 1 VFR1200 a year either... so a grain of salt perhaps.
There are 2 solutions, direct lines to the calipers or a full line set that runs through the ABS controller. Not sure which one we'll go with yet.