New pad installation problem

As Johnny mentioned sometimes it's quite difficult to get the piston in all the way as basically a ridge of corrosion and brake dust and other goodies build up on the pistons. I avoid pushing the piston in all the way if it's possible (not always possible) because of this. There are stories of this ridge of brake goodness damaging the seal. If you aren't going to remove the piston and clean, basically rebuild the caliper, then avoiding pushing all the way is best, but it will go flush on every caliper I've ever seen.

Now back to the man's problem.

I can't see anything that hasn't been covered, but I would probably disassemble everything, make sure that you do in fact have the right part number. Reassemble and see if you hadn't done something wrong. Something as simple as a twist in the line could do it. I put a caliper on in my car wrong once. Flipped it over putting a twist in the flex hose and it made the fluid returning impossible, almost as though there was a kink. Therefore the brakes were "stuck" on.

Just carefully go over everything. You may never know what went wrong.
 
No, air in the caliper would not prevent the piston from retracting. If the caliper is connected to the brake line without air in the system there's no need to open the bleeder. If there isn't air in the system, there's no reason to open the bleeder.

If you can't push the piston back in the caliper without the bleeder open then your line is collapsed on the inside or the compensating port in the master is plugged.

He stated that he put the OEM pads back in and the brakes were fine.

Please stop providing misinformation.

Misinformation? hardly. The op stated he installed a new brake line. When he installed new pads they wouldn't fit. Two things you can do to retract the cylinder a/ open up the bleeder screw b/ use a clamp to apply force to the piston to retract it. The op stated off the bike the piston would not fully retract yet the op decided to install this caliper back on the bike thinking the caliper would magically retract and start working. The op then starts a thread about his new pads not installing properely. The op has a combative attitude and very troll like. Because you are a mod, and have an opinion, it's pointless for me to say more.

I am done with this troll thread.
 
Misinformation? hardly. The op stated he installed a new brake line. When he installed new pads they wouldn't fit. Two things you can do to retract the cylinder a/ open up the bleeder screw b/ use a clamp to apply force to the piston to retract it. The op stated off the bike the piston would not fully retract yet the op decided to install this caliper back on the bike thinking the caliper would magically retract and start working. The op then starts a thread about his new pads not installing properely. The op has a combative attitude and very troll like. Because you are a mod, and have an opinion, it's pointless for me to say more.

I am done with this troll thread.

Dude..you're arguing with professional mechanics. Good luck with that..
 
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