Paint Job Write Up

oren102

Well-known member
I've been working on the bike for a few years now. Grabbing parts here and there, making sure that all the maintenance is up to date. All this with the help of online forums and friendly bikers that I meet every now and than.

For the past few months, I took upon me a job to make this my dream bike. Actually, It's still not done but I thought that I'd show what I have so far. I know their are people out there that really enjoy looking at pictures (I'm one of them), especially the ones of before and after.

So, to get this project started, I had to buy fairings for one side of the bike. I ended up finding some for $80 on zxforums. They were rashed with a few serious holes but using a magical powder (plastifix), fiberglass sheets, some aluminum tape and some sand paper, I managed to fix them all. I than proceeded to get them painted which took me 3 weeks (mostly because I don't have my own booth or any body paint experience).

Anyhow, enough typing, lets see some pictures...

So as you can see here, a hole exists. So first I took out the dremel, made sure that their were no sharp edges.
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Here is a better picture showing how big this missing piece actually is.
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Like I said, Aluminum tape.
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This is a view from the inside of the fairing. This is actually where plastifix will be laid out. First the powder, than the liquid. Make sure to layer it and not just throw it all on there.
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This is after the plastifix is laid on the aluminum tape. You can see it's not completely straight so you'll need to sand it down until its straight. You could get the dremel back but be very careful - that tool is very powerful and could take out more than you need.
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A top view of the plastifix filling.
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And after some sanding.
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The top view after some sanding.
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Here is another hole. Remember, first aluminum tape, than plastifix and voila.
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Now, you can also make big pieces, just take your time about it. I had a little mishap with my original upper fairing and I ended up losing a whole chunk of it. With a little time, some plastifix and aluminum tape, I fixed it.

Here is a picture of all the prep work done (you just went threw 2 weeks of work in a few minutes. Well two weeks an hour here, hour there... I'm not that slow)
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Now this is where I started painting. Really, I'm not going to go to much into it. Now you might be thinking Tremclad but, I didn't use tremclad. Actually, I used automotive paint with the legit automotive clear. After hours of reading and researching, I just didn't find it worth it for a street bike. I wanted something that is strong and will last. For the paint, I went to NAPA and bought some Matte Black and it came with a clear. A few weeks later, lots of sanding and buffing out and I was all done. Well almost all done.
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A comparison between my Shoei Matte Black and Fairing Matte Black:
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And the entire set of fairings.
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Now you're probably thinking, what does the bike look like? Well here are some pictures. We will start of with before, and than move onto after.
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Also, I didn't like the blue LED's and the projectors were great but I liked bigger ones so I decided to redo them.
Before:
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After:
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My dream bike is black with gold rims, but black and red rims will have to do for now until I find a front rim.
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I like stickers...
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Also, if you have frame sliders, make sure to make the cut before you paint! This way it will look much better and you can always fix mistakes.
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While doing this installation, I decided to wire a plug to charge my phone. I made it nice and clean since I'm a slight neat freak.
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Here is a picture of the RAM mount along with the amount of kilometers I've put on my 636. I purchased it 2 years ago with about 12000 km's.
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Also, I just opened a business, TorontoRetro. I specialize in HID and Projector retrofitting. It started from a hobby of helping friends, to doing some work on cars. Finally a few weeks ago, I decided that it was time to make it official. This is the kind of stuff I do.
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Anyhow, I want to thank this forum and its members for all that I have learned. I really couldn't have done this without you. And also, sorry for taking so long to post this, I was done a few weeks ago but it kept getting delayed.

Hope you enjoyed!
 
I'm jealous that I don't have the skills or knowledge to do that type of work
 
That is awesome work.
 
Looks so much better after, nice bike Oren
 
So, is this a spray can job or did you actually use a spray gun? What type of paint is this Napa "matte black"?
 
Bike looks sweet bro! It's not hard to tell you put alot of work into it. Good job!
 
nice job dude
you actually live one street over from me, I was driving home today and saw the bike parked on your driveway looks good!!!
 
I did a spray paintjob on my old GSXR a few years back and it came out much like that, nice and flat.

I like your bike, the stickers add the necessary contrast so it doesn't look boring.
 
Looks good! Thanks for the inspiration. I'm thinking of painting mine this winter, due to an unfortunate incident involving my bike and my brother in laws freshly graveled driveway. :mad:
 
A guy who works for me is repairing an older ZX6 and would definitely be interested in this. Where did you buy the plastifix and what does it cost?
 
Hi guys, thank you for the comments.

For the paint I used dupont flat black spray cans. The cans have a unique nozzle that makes them just as if not more effective than a hvlp gun. Each can comes with a clear can. I used about 5 and have some left over. Three coats with a cheap primer from ct before hand did the trick. Remember light coats are always better, they won't let the paint run.

My next project is to paint the old fairings charcoal grey with metallic flakes. Going to be fun :)

I've tested the paint with gas, wd40 and kerosene and it held up perfectly. Just make sure to wear a mask when painting as the hardening agent is a serious carcinogen. The guy from napa told me some crazy stories about that stuff.
 
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