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Carbon Fiber Fun

That is for sure a picture of a 2011 bike Tim. What I would like to know is who is the lucky new owner and where do they plan to run that Ex Factory machine in 2013?

I also agree with the adding weight comment, Why? I saw the 2011 factory Kawi's on the scales at Mosport and the bike was 395lbs with little to no fuel.


I'll tell my buddy to chime in here. He is not worried about trying to win any championships and he does not run competitively any more either. He is just building the bike to be slightly different then it is when Jordan owned it and have some fun in the mean time.
 
Not motorcycle, but I have done the same thing to reinforce a rotted cowl on my Camaro (see pic) and a bunch of other parts. There are a few catches when doing this. You need to have a good insulated coating between the metal and the CF (we used a few coasts of chassis saver paint and made sure the epoxy had good adhesion to it--did a bunch of tests). Since CF is a semi-conductor if it is applied directly on bare metal you run the risk of galvanic corrosion of the metal caused by the CF (NASA has a bunch of research online about this). It also helps to have a black layer under the CF since you can see through one layer between the threads (the black layer can be both insulator and cosmetic).

Make sure to use a clear epoxy resin.
Make sure to use NON prepreg CF (unless you want to bake it).
Make sure the resin is UV stable.
Top coat with UV inhibiting clearcoat.

The process we used was easy:

Scuff the insulating layer.
Apply epoxy to the entire surface.
Wait until the epoxy is tacky enough to hold the CF.
Apply the CF cloth, the tackiness will allow it to hold its shape on a irregular item.
Apply more (fresh) epoxy.
Wait for the epoxy to harden, if there are low spots scuff and apply more until there is a consistent coating.
Scuff and spray with clear.

A vacuum bag approach would be even better but more money...

We bought the supplies at a boat store in Etobicoke. Since then I found the aircraft supply place at the Brantford Airport which is less than half the cost.

I did speak to my buddy about this and thankfully he did some reading before attempting this. He did do exactly what you suggested before starting this for the reasons you cited. This is why I wanted to post this to solicit ideas and expertise from other members who may have done this so I can learn a little more too. Thanks for sharing!
 
I did speak to my buddy about this and thankfully he did some reading before attempting this. He did do exactly what you suggested before starting this for the reasons you cited. This is why I wanted to post this to solicit ideas and expertise from other members who may have done this so I can learn a little more too. Thanks for sharing!

I should also add, the finish on the tank looks very impressive!
 

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