Tire plug guide - Quick, cheap and easy

jeero

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T'was a warm thursday afternoon when I met up with fellow riders for a nice group ride. Upon leaving another rider points out that my tire is a bit low.
Not having checked my air pressure in a while and with all the fluctuating weather lately, I presumed it was just due to my laziness and gave him a thumbs up for pointing it out.

It wasn't until we got to the curvy roads that I noticed it was a lot more than just 2 or 3 psi low. My bike's arse was swinging all over the place and I wasn't even pushing hard at all.
I pull into a gas station to have a look and I spot a nail instantly.
A bit frustrated because we finally managed to get a nice size group going and I had to withdraw my attendance, I told everyone to carry on and to have a safe ride.

I fill it with air from the gas station I was at (after making the gas bar attendant give me a 1$ for their air pump, since I am not paying that much for 2 minutes of compressed air) and I slowly and safely made my way to a Canadian Tire that was on the way to my house.

Picked up a do-it-yourself tubeless tire patch kit and a compact air pump with a cigarette lighter end on it, and then went home.


Total cost for my tire fix: under 40$ after taxes.
- 19.99 for a compact air compressor
- 14.99 for tire plug kit. They had a 9.99 one but seriously, I would just prefer to get the better plug for 5$ more.


Tools needed outside the kit:
- Plyers
- Knife


Put the bike on a stand, and the pictures will mostly provide the rest of the story.

**PRO TIP**
If you put the bike on a stand, leave the bike in gear to prevent the wheel from turning on you when you're working the tire. This can prevent wrist/hand injuries...




- In this pic you can see the nail in the tire (almost center of picture).

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- Using plyers, remove the nail/screw/object that is causing the leak.

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- This pic shows the rusty nail that forced me to abandon my group ride.

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- Very simple instructions for a very simple task.

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- With the first hand tool that looks like a file, work the tire to clean the opening and make it rough for the patch to adhere to.

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- Now the hole is prepped for the plug.

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- Put a plug in the eye of the second tool and jam it into the hole you just prepped. Be careful! Don't push it in all the way!

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- Once you have the plug in, pull back really quick on the handle and the plug will stay in place like so.

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- Cut the excess of the plug. Remember, always cut away from yourself.

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- Once the tire is inflated, this is pretty much what it looks like. As you ride the bike and your tire goes through regular wear-and-tear, the plug will simply wear down with it as well and will be a circle on your tire.

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Now there are a few things you need to know:

- Tire plugs are not 100%. It is possible for them to leak. Sometimes right away, sometimes much later. Always keep an eye on it when doing your regular inspection.
- Just like car tires, I believe only the main part of the tire can be plugged. The closer you are to the sidewall, the more dangerous it is (as in the plug will not do its job).
- If a plug can't fix it, a patch on the inside of the tire might do the job. If all methods fail, you need a new tire. Sorry about your luck.


Now to add another bright side to this story, I was able to get in and out of Canadian Tire, to my house and done with the job so quickly that I was able to meet up with my fellow riders in Smithville before they started their route back to Port Dalhousie.

Plugging and patching tires are things I have been doing for years and I have no problem relying on them as long as the hole in the tire is near the center. Other than having to leave my group ride for such a silly problem, I was never upset because I knew how easy it would be to fix, and cheap, and quick.
It is through this experience though that I have learned to keep a quick tire patch kit like this in my tankbag from now on, whether it's me that becomes a victim again or someone I am riding with. It consumes very little space and weighs nothing so it is not a nuisance.
Air shouldn't be a problem because most gas stations have a pump (even though they steal your money to use it) and if pushing the bike a couple blocks is not an option, any smart driver out there will have a pump in their car. You might have to flag down a few people and hope they're friendly enough to help out.


This guide isn't intended to be the mecha of tire repair, but perhaps a nice little read-me on how to perform such a simple task for people who have never had to do such a thing and are new at riding, or simply just want to be prepared should it ever happen to them.


The pictures posted are entirely mine and I have no problem at all with the idea of someone copying this guide/pictures and posting it on other forums to assist other people, as long as I get credit for it ("jeero from GTAM" is sufficient enough).

Share the knowledge, no matter how big or small it may be!


Ride safe, and be prepared! :D
 
Just a couple of notes:
1) Those kits also come with rubber cement. Coat the plug in it once it's in the insertion tool and then insert it into the hole.
2) There are generally very few differences between a $10 and a $20 kit and they mostly revolve around branding, reaming tools and insertion tools. The plugs you got are about as cheap as they get (Slime brand?)
3) I like to leave about 1/4" sticking out and light it up for 5 seconds or so. That will vulcanize the plug immediately and reduce the chance of it developing a leak.
 
Good thread. I've thought about keeping one of these with me before but never bothered but if you're far from home, it could really get you out of a jam. Finding room in the tail of my bike could be a problem though.
 
Just did this at work the other day, took me all of 5 mins! People say there not reliable, but I have never had an issue with them. Will continue to use these as my way to fix a screw or nail in my tire.
 
Just a couple of notes:
1) Those kits also come with rubber cement. Coat the plug in it once it's in the insertion tool and then insert it into the hole.
2) There are generally very few differences between a $10 and a $20 kit and they mostly revolve around branding, reaming tools and insertion tools. The plugs you got are about as cheap as they get (Slime brand?)
3) I like to leave about 1/4" sticking out and light it up for 5 seconds or so. That will vulcanize the plug immediately and reduce the chance of it developing a leak.

Good points to share, thanks Firestart.

I got the higher-priced kit I could see when I ran into CT.
The brand was exactly the same for all 3 choices for tubeless tire repair. The only difference was the grip of the tools was a more comfortable build, and the plugs themselves looked a lot better on the 15$ ones than the 10$ one.
The 10$ kit's plugs looked all dried up, very little gunk, meanwhile the one I got for 15$ had a nice amount of sticky gunk that was smothering the plug.

This kit did not come with a rubber cement tube, since it was already applied to the plug in the packaging (see "sticky gunk" in previous paragraph lol).

Thank you for reminding me of the trick to light the end of the plug on fire for a short bit. For some reason this slipped my memory although I have done this in the past.
 
Just did this at work the other day, took me all of 5 mins! People say there not reliable, but I have never had an issue with them. Will continue to use these as my way to fix a screw or nail in my tire.

As long as it's not too close to the sidewall of the tire, you should be fine.
Someone from the group I was in yesterday even mentioned he has 3 of them in his tire right now lol.

At the price of rear tires, and given that a lot of riders here enjoy putting performance tires on their bikes, it's definitely a great way to save some money when something like this happens.

This time it was a nail. I am waiting for the day where I find a screw in my tire so that I can exaggeratedly point at my tire and yell "Screw you!!!" :D
 
I use those generic string plugs that many mechanics use (the thick red ones) and coat'em in rubber cement every time. I had bad experiences with slime plugs and had to double-plug a couple of times. Not the case with the red ones.

Another note to the newbs: Sometimes you may have to put some REAL muscle into pushing in the reaming tool. Make sure it goes in to the full width and ream the hole well.
 
I carry the StopnGo tire plug kit under my seat. This one is great and highly recommended. http://www.stopngo.com/ You can see sample videos on youtube. This along with a couple of CO2 cartridges or a small 12V compressor and you are good to go.
 
I use those generic string plugs that many mechanics use (the thick red ones) and coat'em in rubber cement every time. I had bad experiences with slime plugs and had to double-plug a couple of times. Not the case with the red ones.

Another note to the newbs: Sometimes you may have to put some REAL muscle into pushing in the reaming tool. Make sure it goes in to the full width and ream the hole well.

Thats common practice no!? You should Always ream the hole hard!
 
I like to leave about 1/4" sticking out and light it up for 5 seconds or so. That will vulcanize the plug immediately and reduce the chance of it developing a leak.
Thanks for the info FS. By light it up, I assume you mean light it on fire with a lighter??

I wish I hadda known this. I used the same plug kit as the OP. I had used it last year on my Diablo Corsa III no probs at all, drove for 5,000km's with it. I had left more rope sticking out of the repair because I cut it with side cutters (which were old and dull and barely cut the rope) so I dunno if that was the difference.

Anyway, I got two holes in my Power Pure which is almost down to the cords, and my new tire wasn't going to be in for a week, so I had to fix the holes. I used the rope, cut it real close to the tire like the OP did with a knife. Held for one day of riding, but the next day my tire was totally flat =( Not wanting to "redo" the rope repair, I just bought some of the slime stuff and it sealed er up pefect and it's been holding great for a few days now.

I really like the slime stuff, why make the hole BIGGER to put the rope in it? Seal er up as it is plz!
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http://www.gtamotorcycle.com/vbforum/showthread.php?142820-WOOT-for-Slime-emergency-tire-repair-gooey-stuff-(bought-from-Canadian-Tire-for-10)

-Jamie M.
 
Thanks for the info FS. By light it up, I assume you mean light it on fire with a lighter??
I wish I hadda known this. I used the same plug kit as the OP. I had used it last year on my Diablo Corsa III no probs at all, drove for 5,000km's with it. I had left more rope sticking out of the repair because I cut it with side cutters (which were old and dull and barely cut the rope) so I dunno if that was the difference.

Yes, you light it up with the lighter.

I'm not a big fan of those Slime brand plugs, even though their other products are alright. I ebayed a whole bunch of good plugs from south of the border since they cost too much to buy from NAPA. Leaving a little extra probably didn't have anything to do with it.
 
I carry the StopnGo tire plug kit under my seat. This one is great and highly recommended. http://www.stopngo.com/ You can see sample videos on youtube. This along with a couple of CO2 cartridges or a small 12V compressor and you are good to go.

The stop n go kit is not highly recommended by me. I've posted a couple of times on this subject, but in the fine print you'll see that the stop n go kit is only good for a short distance with a max speed of less than 100 kph. It is a temporary fix, best suited for if you're mostly an urban rider without a long way to go to get home. From their instructions, from their website: "Precautionary Information: Puncture repairs made "On-the-Wheel" are classified as emergency repairs. If an emergency repair is made, the tire must not be run more than 100 miles at speeds no greater than 50 MPH until the tire is removed from the rim, inspected carefully, and permanent repair is made"

For a rider that tours, this kit will not be enough for you to finish your tour and get you home safely.

As a result of this kit, I had two high speed blowouts in my rear tire as a result of the plug failing after I exceeded the max speed (I was going about 120 kph). I resorted to using the rope and resin to get me home safely from James Bay.

Rope and resin + compressor is the way to go for folks that need to keep going.
 
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Used the Stop "n" Go couple of times now with excellent results. regularly tour and I don't hang around. No loss of pressure and holding up well after 4000Km.

Kit is really easy to use and with the CO2 cartridges, means you can make a repair miles from anywhere and get home.

Very well made and can be re-used many times as it comes with lots of plugs so more economical in the long run.

Highly recommended (and no, I don't work for the company LOL)
 

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